A live thermodynamic interpretation layer for industrial thermal fleets — showing where each asset is operating away from its own demonstrated best thermal state. Deployed today across thermal-power fleets; designed to extend to LNG trains, refining heat networks, and industrial process-heat ecosystems on the same architecture.
ControlAlign™ converts plant historian data into fleet-level operating intelligence. Each unit is compared against its ControlAlign™ Baseline of Best Performance, allowing owners to see efficiency drift, excess fuel use, recoverable value, and emissions impact across the fleet.
ControlAlign™ does not rely on generic benchmarks. It uses each unit's own historical operating data to identify the best demonstrated performance envelope under comparable conditions. This creates a practical, defensible baseline for measuring efficiency drift, excess fuel use, and recoverable value.
Direct management attention to the units where recoverable value is largest, not just where alarms are loudest.
Catch sustained separation from best-demonstrated performance before it becomes accepted as the new normal.
Translate operational gaps into a defensible daily, monthly, and annual recoverable value across the fleet.
Connect every unit of excess fuel to its associated avoidable CO₂ — a single, audit-safe view of operational carbon.
Traditional plant systems show operating data. ControlAlign™ shows performance separation — the measurable distance between current operation and the unit's own best demonstrated state. This allows owners to focus management attention where operational value is being lost.